We design and manufacture the following types of moulds:
– moulds for aesthetic details in the automotive and appliance sectors (chrome-plating, painting)
– multi-injection rotary moulds, blade moulds or transfer moulds (co-injection of diverse materials)
– moulds with air-moulding technology (aesthetic and structural themes)
– moulds with mould decoration technology (over-injection of silk-screen printed and thermoformed films)
– multi-impression moulds (with up to 64 impressions)
– prototype aluminium moulds with automatic and semi-automatic functioning
– low-cost moulds (standard moulds for small runs and very narrow specifications)
We can also provide samples.
Our internal design team
We are convinced that good design is the prelude to correct construction of the mould.
Minute analysis of the mould’s specific issues allows us to design a mould that is perfect for every production.
Our design and programming office
implements the following software:
– workstations CATIA V5 REV 20
– workstations WORKNC REV21
– workstations with various company management and design software.
Some details obtained from our molds
| TYPE of TOOL |
HIGHLY AESTHETIC TOOL |
| NAME: |
CHROME FRAME |
| Plastic material: |
PC-ABS |
| Number of Cavities |
1 |
| Tool dimension |
696 x 1326 x 884 |
| Tool material: |
Hardened steel 50 HRC |
| Ejection: |
Mechanical ejection |
| Sliders and angled lifter: |
N. 29 angled lifter |
| Injection: |
Hot runner with n.3 closed nozzle |
| Cavity: |
Diamond polished |
| TYPE of TOOL |
TECNICAL TOOL |
| NAME: |
FILTER (holes Ø 0.8 mm) |
| Plastic material: |
PA 66 |
| Number of Cavities |
4 |
| Tool dimension |
546 x 546 x 520 |
| Tool material: |
Hardened steel 50 HRC |
| Ejection: |
Double extraction with bolts and ejectors Ø 1 |
| Sliders and angled lifter: |
N4 mechanical sliders |
| Injection: |
Hot runner with n.8 nozzle |
| Cavity: |
Finishing erosion CH24 |
| TYPE of TOOL |
BACK INJECTIONS TOOL |
| NAME: |
SPEAKER |
| Plastic material: |
PP T20 |
| Number of Cavities |
2 |
| Tool dimension |
496 x 696 x 790 |
| Tool material: |
Hardened steel 50 HRC |
| Ejection: |
Ejection by cylinder |
| Sliders and angled lifter: |
N.8 mechanical sliders |
| Injection: |
hot runner with n.4 closed nozzle |
| Cavity: |
Finishing VDI-CH24 |
| TYPE of TOOL |
2K TRANSFER TOOL |
| NAME: |
PROTECTION SPRAY |
| Plastic material: |
PP T20 + TPU |
| Number of Cavities |
1+1 (1+1) |
| Tool dimension |
796 x 946 x 780 |
| Tool material: |
Hardened steel 50 HRC |
| Ejection: |
Ejection by cylinder |
| Sliders and angled lifter: |
N.6 mechanical sliders |
| Injection: |
Hot runner with n.2 open nozzle
Hot runner with n.1 closed nozzle |
| Cavity: |
Polished Rz < 0,0002mm |
| TYPE of TOOL |
2K ROTABLE TOOL |
| NAME: |
DIVIDER |
| Plastic material: |
PA GF10% + TPU |
| Number of Cavities 1+1 |
1+1 (1+1) |
| Tool dimension |
646 x 746 x 790 |
| Tool material: |
Hardened steel 50 HRC |
| Ejection: |
Mechanical ejection |
| Sliders and angled lifter: |
N.12 angled lifter of third plate fixed part |
| Injection: |
Hot runner with n.2 closed nozzle
Hot runner with n.1 open nozzle |
| Cavity: |
Graining |
| TYPE of TOOL |
MOULD DECORATION |
| NAME: |
MOBILE PHONE |
| Plastic material: |
PC film screen-printed and thermoformed |
| Number of Cavities |
1 |
| Tool dimension: |
346 x 346 x 380 |
| Tool material: |
Hardened steel 50 HRC |
| Ejection: |
Mechanical ejection |
| Sliders and angled lifter: |
N.4 mechanical sliders |
| Injection: |
Cold runner |
| Cavity: |
Diamond polished |
| TYPE of TOOL |
TYPE of TOOL MULTI CAVITY |
| NAME: |
PIN |
| Plastic material: |
PP |
| Number of Cavities: |
64 |
| Tool dimension: |
446 x 746 x 520 |
| Tool material: |
Hardened steel 50 HRC |
| Ejection: |
Mechanical ejection |
| Movements: |
N.4 mechanical sliders |
| Injection: |
Hot runner with n.4 open nozzle |
| Cavity: |
Finishing VDI-CH26 |
| TYPE of TOOL |
AESTHETIC TOOL |
| NAME |
UNDER STEERING WHEEL |
| Plastic material: |
PP+T15 |
| Number of Cavities: |
2 |
| Tool dimension: |
1296 x 600 x 795 |
| Tool material: |
Hardened steel 50 HRC/Ampcoloy |
| Ejection: |
Hydraulically with nuts and cylindrical telescope ejectors |
| Movements: |
N. 5+5 mechanical sliders
N. 4+4 ejection movements |
| Injection: |
Hot nozzle and fan gate |
| Cavity: |
Surface grained |
| TYPE of TOOL |
AESTHETIC TOOL |
| NAME |
FRONT SEAT |
| Plastic material: |
PP |
| Number of Cavities: |
1+1 |
| Tool dimension: |
796 x 796 x 746 |
| Tool material: |
quenched and tempered steel |
| Ejection: |
Hydraulically with nuts and cylindrical ejectors |
| Movements: |
N. 6+6 ejection movements |
| Injection: |
Hot nozzle and winkle gate |
| Cavity: |
Surface grained |
| TYPE OF TOOL |
TECHNICAL |
| NAME |
CONSOLE |
| Plastic Material: |
PC-ABS |
| Number of cavities: |
1 |
| Tool dimensions: |
996x896x795 |
| Tool Material: |
Hardened steel 48 HRC |
| Ejection: |
Hydraulically with cylindrical and flat ejectors |
| Sliders and angled lifter: |
N. 26 during ejection and 8 mechanical |
| Injection: |
Hot nozzle and fan gate |
| Cavity: |
Surface sand paper 600 |
| TYPE OF TOOL |
AESTHETICAL |
| NAME |
FRAME |
| Plastic material: |
PC-ABS |
| Number of cavities: |
2 |
| Tool dimensions: |
846X846X680 |
| Tool material: |
Hardened steel 48 HRC |
| Ejection: |
Hydraulically |
| Sliders and angled lifter: |
0 |
| Injection: |
2 Hot nozzle and fan gat |
| Cavity: |
Diamond polished |
| TYPE OF TOOL |
TECHNICAL |
| NAME |
CLASP |
| Plastic material: |
PA6 |
| Number of cavities: |
4 |
| Tool dimensions: |
196X396X267 |
| Tool material: |
Hardened steel 50 HRC |
| Ejection: |
Mechanical with cylinder ejector |
| Sliders and angled lifter: |
0 |
| Injection: |
Cold Runner & fan gate |
| Cavity: |
Finishing erosion VDI/CH22 |
| TYPE OF TOOL |
TECHNICAL |
| NAME |
LEVER FOR SKI BOOT |
| Plastic material: |
PC-ABS |
| Number of cavities: |
2+2 |
| Tool dimensions: |
196X296X235 |
| Tool material: |
Hardened steel 48 HRC |
| Ejection: |
Mechanical with cylinder ejector |
| Sliders and angled lifter: |
1 hydraulically |
| Injection: |
Cold runner & tunnel |
| Cavity: |
Surface sand paper 800 |
| TYPE OF TOOL |
TECHNICAL |
| NAME |
LEVER FOR SKI BOOT |
| Plastic material: |
PC-ABS |
| Number of cavities: |
2+2 |
| Tool dimensions: |
196X296X235 |
| Tool material: |
Hardened steel 48 HRC |
| Ejection: |
Mechanical with cylinder ejector |
| Sliders and angled lifter: |
1 hydraulically |
| Injection: |
Cold runner & tunnel |
| Cavity: |
Surface sand paper 800 |
| TYPE OF TOOL |
AIR MOULDING |
| NAME |
HANDLE |
| Plastic material: |
PPT20 |
| Number of cavities: |
1 |
| Tool dimensions: |
646X746X646 |
| Tool material: |
Hardened steel |
| Ejection: |
Mechanical + ferrule |
| Sliders and angled lifter: |
n.2 mechanical + 1 ejector |
| Injection: |
Hot runner with 1 closed nozzle |
| Cavity: |
Finishing erosion VDI/CH24 |
| TYPE OF TOOL |
TECHNICAL |
| NAME |
BUMPER |
| Plastic material: |
PP+20 |
| Number of cavities: |
1+1 |
| Tool dimensions: |
1160X896X940 |
| Tool material: |
1.2738 |
| Ejection: |
Hydraulically |
| Sliders and angled lifter: |
N. 3+3 mechanical movements
2+2 ejection movements |
| Injection: |
2 Hot nozzle and tunnel |
| Cavity: |
Surface sand paper 1000 |
